ASU

Arizona Institute for Renewable Energy
(AIRE)

 
Multi-Junctions,
Theory, Low Cost
Biofuel, CO2 Reduction,
Bio-inspired Constructs,
Biomemitic Catalysts,
Methanogenesis
Fuel Cells, Borohydrides, Catalysts, Ionic Liquids,
Si-Electroplating
II-IV-V Semiconductors, Nanowires, Metal Complexes
Certification, Fuel Cells, Training, Outreach
Know-How, Library, Education
AZ Solar, Forums, Media


Specific Energy of a Fuel Cell vs Batteries
fuel cell system
Fuel Cells are the highest energy density direct electrical generators

Basic PEM Fuel Cell Operation
Hydrogen spontaneously oxidized at anode, which is the source of :
  • electron current from anode to cathode in external circuit with load
  • protons flow from anode to cathode through membrane
    • to completes current loop
Oxygen spontaneously reduced at the cathode, oxygen is sink of :
  • electrons and protons
    • to complete reaction forming water and electrical energy
Benefits of increasing fuel cell operating temperature to 150oC :
  • increased current at a given voltage (increased power density)
  • reduced catalyst poisoning problems (e.g., CO from reformates)
  • reduced size of radiator

High Temperature Proton Conducting Membranes
for High Temperature Polymer Electrolyte Membrane (PEM) Fuel Cells

fuell cell
Polymer Membranes for High Temperature PEM Fuel Cells
Objective:
Improve the power density, efficiency and durability of PEM fuel cells
Approach:
  • First, use PEMEAS phosphoric acid loaded poly benzimidazole (PBI)
  • In parallel, develop new, low cost polymeric membranes that can  operate more efficiently up to 200°C at low relative humidity (<25%)
Benefits:
Increasing PEM fuel cell operating temperature, e.g., to 150°C
  • Increases fuel cell power output
  • Reduces susceptibility of catalyst to CO poisoning
  • Simplifies the system design
    • water management,
    • parasitic losses from compressors and humidifiers
    • Radiation of waste heat
  • Whereas conventional PEM FCs are limited to operation at 80°C
    • Membrane (Nafion) loses moisture which dramatically reduces the proton conductivity at higher temperatures
    • Nafion membrane is costly, $2500/lb
  • New membranes are being developed with:
    • e.g., NASA ORMoSIL membranes, ASU Protic Ionic-Salt membranes (PIMs)
    • Good proton conductivity at 120°C with little or no humidification
    • Potential for higher power densities
    • Eliminate need for rehydration of membrane (less weight and complexity)
    • New membranes projected to cost of < $100/lb

fuell cell
fuell cell
DIAGRAM OF A PEM FC STACK

A REAL PEM FC STACK


Why HT PEM Technology ?
  • Lower temperature operation (170oC) than turbine or solid oxide fuel cell (> 800oC)
  • Smaller size than low temperature fuel cell due to smaller radiator
  • Quiet
  • Lower cost fuel cell membrane
  • High efficiency system due to good thermal integration to fuel source (reformers)
  • Shock and vibration tolerant due to construction with plastics and metals
Categories of Fuel Cells
Categories of PEM Fuels
1. Hydrocarbon Fuel (natural gas, gasoline, coal)    Solid Oxide Fuel Cell (SOFC)
Large Power utility, 10 mega Watt
T = 700oC, Ceramics are brittle → problems with shock, vibration and sealing cells

2. Impure H2 (reformed hydrocarbons)                   High Temperature PEM Fuel Cell
Residential Power, 100 Watt to 100 kilo Watt
T = 160 to 190oC, No humidification (PEMEAS)

3. Pure H2 (water electrolysis)                                 Polymer Electrolyte Membrane (PEM) Fuel Cell
Automotive&Backup utility, 1-50 kiloWatt
T = Room temp to 140oC, cost, storing H2 gas is bulky & hazardous


4. Activated hydrocarbon (Methanol/water fuel)       Liquid fed PEM-FC
Hand – Carried Portable Power, 1-100W
T = RT, unstable catalyst, high catalyst cost

5. Chemical storage of hydrogen (Borohydride/water fuel)          PEM-FC
Hand – Carried Portable Power, 1- 100W
T= RT, stable, borohydride is non-flammable, non-toxic, cost effective

High Temperature PEM Fuel Cell is the fuel cell of choice. Shock and vibration tolerant, small radiator.

Comparison of PEM Fuel Cells
pem fuel cells

Advantages of High Temp PEM Fuel Cell
PEMEAS company has demonstrated long term operation
  • >10,000 hours at 0.6 volt at 170oC with no humidification
  • Performance degradation rate of < ~ 0.0045 mV/h
Tolerant to shock and vibration due to plastics construction
Simple system
  • No need to hydrate membrane for proton conductivity
  • No liquid water management issues at 170oC
  • All gas phase reactants and products
  • Simpler fluid handling therefore HIGHER SYSTEM EFFICIENCY
  • Small radiator to reject waste heat and condense by-product water
No crossover issues
  • High Fuel utilization
  • No need to recirculate water
High temperature effect on catalyst activity
  • Better CO tolerance (up to 2% CO with no performance loss)
Modest Pt catalyst loadings
  • Most of the fuel cell cost is for platinum (~1mg of Pt per cm2 of cell, $250/kW)
For more information, please, contact professor Don Gervasio

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